OK, just an excuse to post the picture.
All was well until the end, when his ears were so far over it hit the end stop, meaning his head was, once again, sliced open. Sorry Yoda.
Naturally my slicer now starts with a perimeter non-extruding loop to check all end-stops before printing...
Apart from that - perfect!
P.S. printed fine the next time. The eye balls were a red herring (or red ball of plastic) as they were internal solid overlap and not holes so my code should have ignored them (as it now does).
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